Voltage Drop Calculator
We've developed this handy calculator which will show you the approximate voltage drop based on cable size, supply voltage, current draw and cable length.
If your Voltage drop is Orange then the size cable selected will not be suitable. If it is Green then you are within the generally accepted 3-4% for max. voltage drop.
It is important to note that voltage drop occurs not only along the positive cable to the load but also along the negative return cable. When you enter the cable length as the 'one-way' distance to the load the calculator assumes (for simplification) that the return distance is identical, giving you a total cable length which is twice that of your entered value. In practice your return cable length might be much shorter as it will may be grounded to a nearby point on the chassis (at least in vehicles) , so the remainder of the distance back to the battery negative should have an extremely low resistance relative to a cable. In this case the actual voltage drop would probably be less than calculated, but it provides a 'worst case' figure to work with.
Voltage drop can also be caused by high temperatures, although to a lesser degree than cable length, because as temperature increases, resistance increases and vice versa. In high voltage systems voltage drop is not such an issue which is one of the reasons why electrical cables running many miles are operating at hundreds of KV. The other reason is that the same power can be delivered at a higher voltage but with a lower current, meaning that smaller sized, less expensive cable can be used.
Please note: All calculations are made based on our cable specification and different manufactures or retailers specifications may differ. For further help please contact a member of our sales team.
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